DT Interactive Constellation


DT Characteristics Table


CharacteristicsDescription
C1System under studyConcrete Batch Plant (CBP), fibo Collect self-service concrete mixing system.
C2Physical acting componentsConveyorMechanism:
Motor:
CementSilo:
WaterDosingSystem:
PaymentTerminal:
MaterialHoppers:
MixerRotor:
C3Physical sensing componentsHumiditySensors
TemperatureSensors
WeightSensors
MotorLoadSensors
C4Physical-to-virtual interactionEventData
MixingData
C5Virtual-to-physical interactionUpdate scheduling decisions and alerts that influence PT operations.
C6DT servicesCementStuckDetector
DataProcessing
EmptyHoppersDetector
RealtimeVisualization
VirtualMoistureDetector
UpdateScheduler
RuntimeMonitor
UpdatePlanningSimulation
C7Twinning time-scaleReal-time
Faster than real-time
Real-time monitoring; Faster than real-time simulation for update planning.
Slower than real-time
C8MultiplicitiesMultiple CBPs monitored concurrently using identical DT service templates (End goal)
C9Life-cycle stagesSoftware is updated on an ongoing basis.
C10DT models and dataModel:
SemiMarkovProcessModel

Data:
HistoricalProductionLogs
PTTelemetry
C11Tooling and enablersCICDPipelines
EMQX
Grafana
ML_ModelUpdates
VictoriaMetrics
Kubernetes
NextSystemUpdate
C12DT constellation(IDEA) One-to-many DT architecture with shared services and per-plant models.
C13Twinning process and DT evolutionGeneration of a virtual sensor occurs offline, using new data to train it. Retest model as needed.
C14Fidelity and validity considerationsModel accuracy depends on data quality.
C15DT technical connectionEvent-based streaming via message broker and containerized services.
C16DT hosting/deploymentCloud-hosted Kubernetes cluster with encryption between services, servers in different regions, and multiple different data-centers for high availability.
C17Insights and decision makingAlerts
EmptyHoppersAlert
PartsVisualization
SystemMonitoring
ViolizationLocalization
SystemUpdate
C18Horizontal integrationN/A
C19Data ownership and privacyN/A
C20StandardizationN/A
C21Security and safety considerationsHuman-in-the-loop constraints.

DT Constellation Screenshot


Architecture Diagram